ABCO Systems

Increase Efficiency and Reduce Costs in Your Warehouse with Automation Technologies

May 16, 2023 | AS/RS, Automation, Conveyor, cost reduction, Robotics, Systems Integrator

Automated Storage and Retrieval Systems (AS/RS)

One of the most significant pieces of automation technology that ABCO Systems offers is AS/RS. AS/RS is a system that can store and retrieve items quickly and efficiently. These systems use robots and conveyors to move items from one location to another, eliminating the need for human intervention. They can also store items in a smaller space than traditional storage methods, freeing up valuable square footage in your warehouse. By implementing AS/RS, you can significantly increase the speed and accuracy of your inventory management.

Conveyors

Conveyor systems are another type of automation technology that can help improve your warehouse’s efficiency. Instead of manually moving items from one location to another, conveyors can transport them automatically. This eliminates the need for human intervention, reducing the potential for errors and increasing the speed of your operations. ABCO Systems offers a range of conveyor systems, including gravity, belt, and roller, each of which is designed to maximize efficiency and reduce costs.

Robotics

Robotic technology has come a long way in recent years, and ABCO Systems has taken advantage of these advancements. They offer a range of robotic solutions designed to streamline warehouse operations and increase efficiency. For example, robotic palletizers can help reduce the physical burden on your staff while also improving safety and accuracy. Similarly, robotic assembly bots can help speed up the production process while reducing errors.

Integration

One of the biggest advantages of working with ABCO Systems is their ability to integrate different automation technologies into a single, cohesive system. By combining AS/RS, conveyors, robotics, and other automation technologies, warehouse managers can create a customized solution that is tailored to their specific needs. This integration can help reduce costs, improve efficiency, and maximize the use of available space.

Results

Of course, the ultimate goal of implementing automation technology in your warehouse is to drive results. And, when you work with ABCO Systems, you can expect to see significant improvements in your operations. By reducing the need for human intervention, you can reduce the potential for errors and increase the speed of your operation. This, in turn, can lead to lower costs, improved customer satisfaction, and increased revenue.

If you’re looking to maximize the efficiency and profitability of your warehouse operations, automation technology is the way to go. And, if you’re looking for a partner to help you achieve these goals, look no further than ABCO Systems. From AS/RS to robotics, conveyor systems to integration, ABCO Systems has the knowledge and experience to help you create a customized solution that meets your specific needs. So, if you’re ready to take your warehouse to the next level, contact ABCO Systems today.

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KEY TAKEAWAYS

ABCO Systems offers automation technology to increase warehouse efficiency and reduce costs
Automated Storage and Retrieval Systems (AS/RS) allow for quick and accurate inventory management with robots and conveyors
Conveyor systems transport items automatically, reducing the need for human intervention and potential for errors

Robotics, such as palletizers and assembly bots, streamline operations and improve safety and accuracy
Integration of different automation technologies creates a customized solution for specific needs, maximizing available space and reducing costs
Implementation of automation technology leads to lowered costs, improved customer satisfaction, and increased revenue
ABCO Systems has the knowledge and experience to help create a customized solution for warehouse needs

*AS/RS image courtesy of Interlake Mecalux

**Robotics image courtesy of Addverb

The Perks of Investing in Warehouse Automation in 2023 for Tax Benefits

Mar 28, 2023 | AS/RS, Automation, Sortation

As a supply chain or logistics professional, we know you’re always looking for ways to boost efficiency, cut costs, and stay competitive. Did you know that there are tax benefits to investing in warehouse automation? Warehouse automation refers to using automated systems and software to improve the efficiency and productivity of warehouse operations. This technology includes automated storage and retrieval systems, conveyor systems, sortation systems, and robotics. Thanks to recent tax code changes, 2023 is an ideal time to upgrade your operations with automated solutions. Here’s what you should know about how investing in warehouse automation can streamline your operations, reduce labor costs, increase accuracy, and reduce your tax burden.

What are the benefits of investing in warehouse automation in 2023?

One of the key benefits of investing in warehouse automation in 2023 is the availability of bonus depreciation. First, let’s define bonus depreciation. Essentially, this is a tax incentive for businesses to invest in capital assets like equipment, machinery, and technology. This bonus allows you to deduct a more significant portion of the asset’s cost in the year it is placed in service, thereby reducing your taxable income. Plus, you can claim bonus depreciation in addition to standard depreciation, resulting in even more significant write-offs that can help you realize a faster ROI on your automation investment.

Why is this so important now?

In 2023, bonus depreciation rates will be at their most generous, thanks to the Tax Cuts and Jobs Act passed in 2017. You’ll be able to deduct 100% of the cost of most assets (including automation technology) in the year they are placed in service. The property must be new and utilized in the business to qualify for bonus depreciation. Used property and property that has been previously leased do not qualify for bonus depreciation. In addition, the property must have a recovery period of 20 years or less, including the equipment’s cost in the year it is placed in service, rather than depreciating it over several years.

How significant are these benefits?

The tax benefits of bonus depreciation can be significant. For example, if a business invests $1 million in warehouse automation in 2023, it can deduct the full amount of $1 million in the year it is placed in service. This can result in a substantial reduction in the business’s taxable income for the year, which can, in turn, lower its tax liability. The tax savings can be used to reinvest in the business, pay down debt, or distribute to shareholders. This rate will start to decline in 2024 and then phase out over the next few years. So, timing is key if you want to maximize your tax savings by investing in warehouse automation.

What other benefits are there to warehouse automation?

In addition to the tax benefits, investing in warehouse automation can provide numerous operational benefits for your business. Warehouse automation can increase productivity by streamlining processes, increasing efficiency, reducing manual labor, improving order accuracy, and increasing inventory management capabilities, thereby saving money in areas such as labor costs and inventory management. With advanced technologies like machine learning and AI, you can also gain valuable insights into your operations and make data-driven decisions that improve your overall supply chain performance.

Can you give me an example?

For example, an automated storage and retrieval system can locate and retrieve products more quickly and accurately than a worker can manually, increasing order fulfillment rates and customer satisfaction. A conveyor system can transport products more efficiently and safely than workers, which can reduce the risk of workplace injuries and accidents. By investing in warehouse automation, businesses can also reduce their dependence on human labor, which can be helpful in times of labor scarcity or economic uncertainty.

What about the upfront costs?

Still, you may be wondering about the upfront costs of automation. While it’s true that significant up-front investments are often required, keep in mind that tax incentives and long-term cost savings can make the ROI more attractive than you might think.

So, what do I do now?

Investing in warehouse automation now can provide great bonus depreciation tax benefits for your business, but it’s also important to consider other factors. Whether you’re looking to cut labor costs, reduce errors, or gain valuable insights into your operations, automation can be a game-changer for your supply chain. By taking advantage of tax incentives and evaluating your options carefully, you can make the most of your investment and position your business for success in the years ahead.

When considering an investment in warehouse automation, you should carefully evaluate your needs and goals. ABCO Systems can assist you and your team in assessing the current and future production requirements, inventory management needs, and workforce capabilities. We will help you understand the costs and benefits of different types of automation solutions, such as the upfront purchase price, maintenance costs, and potential energy savings. Consider consulting with tax advisors to ensure you take full advantage of available tax incentives. ABCO Systems will ensure you get the best equipment to meet your needs. [wpforms id=”6481″]

Drop us a note for more information on Automation solutions for your Warehouse.

Entry Level Warehouse Automation for Efficiency and Cost Savings

Feb 7, 2023 | Automation, Sortation, Uncategorized

Automating warehouse distribution is a great way to maximize efficiency and reduce costs. With the increasing demand for faster delivery, automated processes are essential for streamlining operations and keeping up with customer expectations. In this blog post, we’ll discuss how entry-level automation can help create greater efficiency and lower the movement cost in warehouse distribution centers.

What is Entry Level Automation?

Entry-level automation refers to implementing robots, conveyors or machines that perform basic tasks such as sorting, packing, and loading goods. Businesses can increase their productivity by automating these routine processes while reducing labor costs. Entry-level automation also helps eliminate human errors that can lead to costly delays or mistakes. This makes it an attractive option for companies looking to improve their operations without making a significant financial investment.

Benefits of Entry-Level Automation

The primary benefit of entry-level automation is increased efficiency. Robotics and conveyor systems can complete tasks much faster than humans, which means they can save time and money by reducing the time it takes to move goods through the warehouse. Automated systems also reduce the potential for human error, which can lead to a decrease in returns or damaged goods due to incorrect product packaging or labeling. Additionally, automated robotics and conveyor systems require less manual labor and can free up employees’ time, so they can focus on more complex tasks that require more strategic thinking.

Cost Considerations

When considering implementing entry-level automation into your warehouse distribution system, there are several factors you need to consider before making a decision. First, you must evaluate what type of system best fits your needs based on your budget and operational goals. It would be best to consider any long-term maintenance costs associated with using an automated system and any software updates that may be needed over time to keep the solution running smoothly. Finally, you should factor in any additional training costs associated with teaching employees how to use the new automated system if necessary.

Key Takeaways

Implementing entry-level automation into your warehouse distribution system has many benefits

Increased efficiency
Reduced labor costs
Reduced errors due to human mistakes
Frees up employees’ time, allowing them to focus on more complex tasks requiring more strategic thinking

While some upfront costs may be associated with purchasing an automated solution or software updates over time, the long-term savings make it worth considering adding entry-level automation into your supply chain operations. It’s essential to evaluate all factors carefully before making a final decision, but entry-level automation could be just what your business needs for improved efficiency at a lower cost.

The ABCO Systems Team possesses a proven history of expertise across a diverse array of entry-level automation solutions. CONTACT US for more information on the numerous solutions we can provide for your entry-level automation needs.

*Image depicts the OPEX SureSort Automated sorting system.

Tips for Conveyor Maintenance: What You Need to Know

Jan 24, 2023 | 3PL, Automation, E-commerce, Maintenance

Conveyor systems are important pieces of equipment used in many industries. Whether you are a manufacturer, distributor, or retailer, maintaining your conveyor system is essential to running a successful business. Regular maintenance helps to ensure that your conveyor system runs smoothly and efficiently, saving you time and money in the long run. Knowing what to look for and how to address any issues that arise is key to keeping your conveyor system in top shape. In this article, we will discuss tips for conveyor maintenance, so you can keep your conveyor system running in peak condition.

What are common issues with conveyor systems?

Conveyor systems often experience wear and tear over time. While they are designed to last for many years, the frequency of use, the amount of weight they are designed to carry, and the overall condition of the system all play a role in how long they will last.

As a machine operator, you are also responsible for inspecting the conveyor system periodically. Depending on your industry and the type of conveyor system you have, you may not need to inspect the system as often as other operators. However, it is important to inspect the system periodically to make sure there are no issues or potential problems that need to be addressed immediately. Inspecting your conveyor system can also be a good way to spot any issues that need maintenance before they become larger problems.

What safety measures should be taken when performing conveyor maintenance?

Before you begin any maintenance work on a conveyor system, make sure you are familiar with the system and the potential hazards. For example, the system may include moving parts that could cause you injury if you are not careful. When working on older systems, you may also need to wear breathing equipment to protect you from harmful fumes. You should also be familiar with the location of any shutoff valves or emergency stop buttons to make sure you can stop the system if needed. If you are unsure about the proper procedures or safety precautions to take when working on a conveyor system, contact your supervisor or the person responsible for maintaining the system for instructions.

What should you look for when inspecting conveyor systems?

During your conveyor system inspection, you should look for problems with the system, such as wear and tear. You can also perform a preventive maintenance checklist, which is a good way to address certain issues before they become more serious. The ABCO Systems Maintenance and Service team uses checklists to ensure they address all aspects of your systems. You can find a checklist online and customize it to suit your system. There are also online tools available that allow you to enter information about your system and generate a checklist customized to your specific equipment. When performing your inspection, keep an eye out for any of the following issues: – Excessive noise – This could indicate a problem with the bearings or other system components. – Oil leaks – These can indicate wear or damage in the system. They can also pose a fire hazard if the oil drips near hot components. – Poor lubrication – This can cause friction and overheat the system. – Excessive vibration – This can be an indication that parts are loose and need to be replaced.

How often should you inspect the conveyor system?

Depending on your industry and the type of conveyor system you have, you may need to inspect the system regularly. Manufacturers will often provide recommendations for the best maintenance practices for your system. You should also follow the manufacturer’s recommended maintenance intervals to avoid costly breakdowns and repairs. If you do experience a breakdown, it is important to troubleshoot and repair the system as quickly as possible. A minor issue that goes unaddressed can become a major problem quickly. If you schedule regular inspections, you can spot potential issues before they become serious.

How can you prevent conveyor system breakdowns?

A regular maintenance schedule is essential to prolonging the life of your conveyor system and preventing breakdowns. Periodic inspections can help you identify wear and tear before it becomes a serious problem that requires extensive repairs. You should also make sure to use the system within the manufacturer’s guidelines. If you overload the conveyor system by exceeding the weight capacity or attempting to move more products through the system than it is designed for, you greatly increase the risk of breakdowns and other problems. You can also help to prevent breakdowns by following these tips: – Maintain proper speed, load, and tension settings. – Clean the system regularly to reduce the risk of corrosion and contamination. – Use lubricants to reduce friction in moving parts. – Replace worn or damaged parts promptly.

What should you do if you experience a breakdown?

If your conveyor system breaks down, you should first attempt to identify the cause of the issue. If you are not able to identify the problem, you may want to call a professional to help troubleshoot the issue. Some common issues and their causes include: – Excessive noise – A problem with the bearings, belts, pulleys, or other system components. – Oil leaks – Damage to seals, gaskets, or other system components that allow oil to leak. – Poor lubrication – Parts moving against each other without sufficient lubrication. – Excessive vibration – Worn or damaged parts that are loose and may cause excessive vibration. – Overloaded system – Exceeding the weight capacity or moving too many items through the conveyor system.

What are the benefits of regular maintenance?

Regular maintenance is essential to keeping your conveyor system in working order. Even if you have a brand-new system, regular maintenance will help prolong the life of the system. A well-maintained system will operate more smoothly, efficiently, and safely compared to systems that are neglected. You can also expect to see a reduction in breakdowns and repairs if you perform regular maintenance on your system. This can save you time and money in the long run. A well-maintained system will also be safer to operate, which is important when working with heavy machinery. A poorly maintained system can lead to accidents and injuries, which is why it is so important to follow best practices for conveyor maintenance.

What are the top conveyor maintenance services in New Jersey?

While you may be able to perform some of the maintenance work on your conveyor system yourself, you can ensure your equipment is always up and running by having a preventative maintenance contract in place. ABCO Systems can perform a regular inspection of the system, replace worn or damaged parts, apply lubrication as needed, adjust tension and speed settings, and perform any other regular maintenance tasks. It is important to choose a service that is certified and follows manufacturer recommendations when working on your equipment to help ensure they perform the work correctly.

Why choose ABCO Systems for your conveyor maintenance?

Conveyor maintenance is an important part of running an efficient business. ABCO Systems, LLC provides its customers with best-in-class installation of some of the most technologically advanced material handling products on the market. To be compliant with manufacturers’ requirements for warranty, the systems must be properly maintained as part of a comprehensive pre-scheduled maintenance program. Headed by Heather Castro as Service Department Manager, ABCO Systems technicians and service staff are highly qualified to perform these required services. If you want to keep your systems running, run with the WolfPack and ABCO Systems Maintenance and Service Team.

4 Easy Ways to Automate

Dec 1, 2022 | Automation, E-commerce, order fulfillment

As we enter December, you may be thinking about automation, but is it too late to implement automation in time for the upcoming Holiday Season? We all want to be able to meet and exceed the needs of our customers as well as make the best use of our labor force but think that implementing automation at this stage would be way too difficult and costly. Think again.

ABCO Systems offers you an early holiday gift with our new white paper on 4 Easy Ways to Automate. Click the box below to download and learn how you can easily implement an automation solution now that is scalable for future growth.

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